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Biopharma/Hi-Tech
Cytyc Manufacturing Facility and Warehouse
Londonderry, NH and Methuen, MA
Demand for Cytyc's medical diagnostic products necessitated both expansion of their manufacturing capacity, and protection from interruption in their manufacturing capability. To meet these needs, the company converted of a portion of their Londonderry, NH operations, formerly used as a warehouse, into a new Redundant Manufacturing Space (RMS). Warehouse operations were moved into a new 37,000 SF state-of-the art Distribution Center in Methuen, MA. RDK provided building systems designs for both of these FDA-certified facilities.

Conversion of the former warehouse space into the 17,000 SF RMS required complete separation/isolation of the space from the existing manufacturing space (EMS) by a firewall. Prior to the physical separation of the spaces, RDK surveyed all the utilities coming into each. Some systems needed to be re-routed, and all had to be duplicated so the facilities could operate independently. Both contain Class 1 Division 1 Hazard rooms, requiring specialized systems.

RDK also assisted with documentation required to gain FDA certification for the RMS and warehouse, which provide Cytyc with the space, security, and energy-efficient operational capacity they need.